Product Design & Engineering

Product design · Simulation

PC Fan – Design & Airflow Study

Introduction

A complete fan assembly explored through CAD, flow simulation and product visualization.

Details

Brief
Assess a fan and housing concept before taking a similar design into another PC fan project.
Scope
Assembly design · Airflow · Rendering
Software
SolidWorks · KeyShot
Year
2020

Project & visuals: MayCo.

01 / Project overview

PC fan. Design & airflow study.

Assess a fan and housing concept before taking a similar design into another PC fan project.

01 KeyShot visualization / housing and rotor

02 / Assembly design

From components to assembly.

The model brings the housing, rotating fan, bearing, PCB and wiring into one assembly. The exploded view reveals the relationship between the components.

02 Exploded assembly / component relationships
03 Motor and bearing detail
04 Rear housing and support
  • Mechanical · Housing, fan and bearingMotor and bearing detail, and the rear housing with its support.
  • Electrical · PCB and connecting wiresThe green board and wiring sit inside the same assembly.

03 / Flow simulation

Tracing the flow.

05 Perspective view of velocity trajectories
06 Side view through the fan
Working fluid
Air
Fan speed
1,100 RPM

Reading the study

Trajectories visualize airflow around the rotor and housing. Physical test data and numerical acceptance criteria were not published.

Outcome

The study found that the design met the intended requirements, supporting a similar concept for a follow-on project.

04 / Finish variants

The same fan, different looks.

Rendered colour and finish studies of the housing and rotor.

07 Grey housing
08 White housing, red rotor
09 White rotor
10 Red rotor